Waste Heat Recovery Boiler Manufacturers in India
Thermin Energy System Pvt. Ltd. is one of the best Waste Heat Recovery Boiler Manufacturers in India. As expertise in manufacturing WHRB in India, we are reliable high-quality Waste Heat Recovery Boiler Suppliers in India, delivering top-notch Waste Heat Recovery Boilers which can be tailored to satisfy the numerous desires of various industries. Waste Heat Recovery Boilers (WHRB) are crucial in taking pictures and utilizing the waste heat produced through business tactics.
We are prominent WHRB Manufacturers in India as well as Waste Heat Recovery Boiler Suppliers and Exporters in India, with a popularity for producing long lasting, high-performance boilers that meet the stringent requirements of contemporary industries. As specializes in the design, manufacturing, and supply of Waste Heat Recovery Boilers, engineered for high performance. By leveraging advanced technology, it ensures that every boiler delivers superior performance even as minimizing gas intake and emissions.
Introduction to Waste Heat Recovery Boilers
Waste Heat Recovery Boilers (WHRBs) are specialized systems designed to seize and utilize heat that might otherwise be misplaced during commercial procedures. This recovered warmness can be converted into usable energy, extensively enhancing typical machine efficiency and decreasing gas intake. By integrating waste warmth healing systems, organizations can lower their operational expenses and decrease their environmental footprint.
How are Waste Heat Recovery Boilers Designed?
The design of a Waste Heat Recovery Boiler is a complex process that requires a deep understanding of both the industry’s needs and the specific application. At Thermin Energy System Pvt. Ltd., each boiler is custom-designed to ensure it meets the unique requirements of the client. The design process begins with a thorough analysis of the waste heat source, followed by the development of a boiler that can efficiently capture and convert this heat into useful energy. The company’s experienced engineers use state-of-the-art technology to design boilers that are both efficient and reliable, ensuring long-term performance and customer satisfaction.
Models of Waste Heat Recovery Boilers/WHRB:
As well-known Waste Heat Recovery Boiler Manufacturers in India, offers a variety of Waste Heat Recovery Boiler Models to meet the diverse needs of their clients. Each model is designed to optimize heat recovery and provide maximum efficiency, ensuring that businesses can make the most of their energy resources.
1) 2.2 TPH Waste Heat Recovery Boilers
- Designed to utilize waste gases from the SRU incinerator.
- Steam outlet temperature: 220°C at 14.5 Kg/Cm² (g) pressure.
- Feed water inlet temperature: 105°C.
- Flue gas inlet temperature: 700 to 900°C.
- Flue gas flow rate: 2258.5 to 7189 Kg/Hr.
- Boiler dimensions: Height 20.1 cm, Width 4.2 cm, Depth 4.1 cm.
- Weight: 40 MT.
The 2.2 TPH Waste Heat Recovery Boilers are designed to utilize the waste gases generated from the incinerator of the SRU, efficiently converting them into useful steam. The boiler operates at a steam outlet temperature of 220 degrees Celsius with a pressure of 14.5 Kg/Cm² (g), ensuring optimal energy recovery. The feed water is introduced at 105 degrees Celsius, while the flue gas inlet temperature ranges between 700 to 900 degrees Celsius, with a flow rate varying from 2258.5 to 7189 Kg/Hr. The compact design, with dimensions of 20.1 cm in height, 4.2 cm in width, and 4.1 cm in depth, weighs approximately 40 MT.
2) 0.88 TPH Waste Heat Recovery Boilers
- Recovers heat from SRU incinerator waste gases.
- Steam outlet temperature: 258.9°C at 46 Kg/Cm² (g) pressure.
- Feed water inlet temperature: 110°C.
- Flue gas inlet temperature: 800°C
- Flue gas flow rate: 4180.1 to 5582.7 Kg/Hr.
- Boiler dimensions: Height 9 meters, Width 2.5 meters, Depth 7.5 meters.
- Weight: 35 MT.
The 0.88 TPH Waste Heat Recovery Boilers are engineered to recover heat from the SRU's incinerator waste gases, contributing to energy efficiency. With an inlet gas temperature of around 800 degrees Celsius, the boiler generates steam at a temperature of 258.9 degrees Celsius and a pressure of 46 Kg/Cm² (g). The feed water enters at 110 degrees Celsius, and the flue gas inlet temperature remains steady at 800 degrees Celsius. The flue gas flow rate varies from 4180.1 to 5582.7 Kg/Hr. The boiler's dimensions include a height of 9 meters, a width of 2.5 meters, and a depth of 7.5 meters, with a total weight of 35 MT.
3) 12 TPH & 55 TPH Waste Heat Recovery Boilers Connected to Power Plant
- Integrated with waste gases from 100 TPD and 500 TPD sponge iron kilns.
- Steam outlet temperature: 490°C at 67 Kg/Cm² (g) pressure.
- 12 TPH Boiler: For 100 TPD DRI plant, flue gas flow rate: 22000 to 28000 NM³/Hr.
- 55 TPH Boiler: For 500 TPD DRI plant, flue gas flow rate: 90000 to 120000 NM³/Hr.
- Dimensions for 12 TPH Boiler: Height 21.2 meters, Width 4.2 meters, Depth 7.3 meters, Weight 35 MT.
- Dimensions for 55 TPH Boiler: Height 23.934 meters, Width 8.2 meters, Depth 10.6 meters
- Weight: 60 MT.
The 12 TPH and 55 TPH Waste Heat Recovery Boilers are integrated with the waste gases from the 100 TPD and 500 TPD sponge iron kilns, optimizing power plant efficiency. These boilers operate at an inlet gas temperature ranging from 900 to 950 degrees Celsius, producing steam at 490 degrees Celsius with a pressure of 67 Kg/Cm² (g). The 12 TPH boiler serves the 100 TPD DRI plant, with a feed water inlet temperature between 120°C to 140°C and a flue gas flow rate of 22000 to 28000 NM³/Hr. The 55 TPH boiler, designed for the 500 TPD DRI plant, handles a flue gas flow rate of 90000 to 120000 NM³/Hr. The dimensions for the 12 TPH and 55 TPH boilers are 21.2 meters and 23.934 meters in height, 4.2 meters and 8.2 meters in width, and 7.3 meters and 10.6 meters in depth, respectively, with weights of 35 MT and 60 MT.
Product Details of Waste Heat Recovery Boiler Exporters in India
| Usage | Industrial |
|---|---|
| Material | MS, SS, Etc. |
| Brand | Thermin Energy System Pvt. Ltd. |
| Industry | Thermal Power Plant, Cement Plant,Steel Industry, Chemical Plant, Hydrogen Plant, Refinery Industry, Power Industry, Glass Industry, Oil & Gas Industry, Mining Industry, Textile Industry, Tyres Industry, Pharma Industry, Food Industry, Paper Industry, Etc. |
The Waste Heat Recovery Boiler is crafted from high-quality materials like MS and SS, ensuring durability and long-term reliability. Waste Heat Recovery Boiler Manufacturers in India, our boiler are widely used in industries such as oil & gas, chemical, refinery, pharma, and food processing. WHRB Available in various styles, including vertical designs, these boilers are engineered to meet the specific needs of each application, providing businesses with a tailored solution that enhances their operational efficiency.
General Specifications of Our Waste Heat Recovery Boilers
| Specification | Description |
|---|---|
| Design Pressure | Typically ranges from 10 to 30 Bar, depending on the application and operational requirements. |
| Steam Generation Capacity | Can provide steam generation capacities ranging from 1 ton/hour to 50 tons/hour. |
| Temperature Range | Operating temperature ranges from 150°C to 600°C. |
| Fuel Types | Designed to recover heat from various sources, including biomass, natural gas, and other fossil fuels. |
| Efficiency Rating | Engineered for high thermal efficiency, often exceeding 85%. |
| Control Systems | Equipped with PLC-based control systems for automated operation and monitoring. |
| Material of Construction | Fabricated from high-grade carbon steel or stainless steel, ensuring durability and resistance to corrosion. |
Features of Waste Heat Recovery Boiler in India
As WHRB Exporters in India, Our manufactured Waste Heat Recovery Boilers offering features that make them a preferred choice for industries.
- Simple Installation: Designed for easy integration into existing operations.
- Strong Construction: Built to ensure durability and long-lasting performance.
- Compact Design: Easily accommodates within any facility.
Waste Heat Recovery Boiler Exporters in India Following are the Benefits of WHRB
Investing in a our best Waste Heat Recovery Boiler offers numerous benefits.
- Reduced Fuel Consumption: Our Waste Heat Recovery Boilers (WHRB) are engineered to lower fuel usage.
- Lower Energy Costs: These boilers help in cutting down energy expenses through efficient heat recovery.
- Environmentally Friendly: WHRBs contribute to a greener environment by reusing waste heat, reducing overall emissions.
- Increased Profitability: Businesses can enhance their profitability by minimizing energy costs and improving operational efficiency.
- Sustainable Choice: Investing in WHRBs supports sustainability by reducing the carbon footprint and promoting energy conservation.
In manufacturing of WHRB, as trusted name of Waste Heat Recovery Boiler Suppliers in India. The company’s extensive distribution network ensures that their boilers are readily available to businesses across the country. As a leading Waste Heat Recovery Boiler Exporters in India, Thermin Energy System has established a strong presence in international markets, where their products are valued for their reliability, efficiency, and cost-effectiveness.
Thermin Energy System is dedicated to providing its customers with the best possible solutions for their waste heat recovery needs. Whether it’s designing a custom boiler to meet a specific requirement or providing expert installation and maintenance services, the company’s commitment towards customer satisfaction. By choosing us businesses can be assured of receiving a product that is not only of the highest quality but also backed by a team of professionals who are dedicated to ensuring its long-term performance.
We Serve following industries as Waste Heat Recovery Boiler Manufacturers in India
Waste Heat Recovery Boilers (WHRB) play a crucial role in enhancing energy efficiency across various industries. Their primary function is to capture and utilize waste heat from industrial processes, converting it into useful steam or hot water, which can be used for power generation or heating.
- Thermal Power Plant: WHRBs are used to recover heat from flue gases in power plants, improving overall energy efficiency and reducing fuel consumption.
- Cement Plant: In cement manufacturing, WHRS in Cement Plant, WHRBs recover heat from kiln exhaust gases, which helps in preheating raw materials and generating steam.
- Petrochemical Industry: WHRBs utilize waste heat from reactors and furnaces to optimize energy use and reduce operational costs.
- Sponge Iron Plant: They recover heat from the gases produced during sponge iron production, contributing to energy savings.
- Coke Oven/Coke Dry Quenching Plant: WHRBs capture heat from coke oven gases, which is then used for power generation or heating.
- Steel Industry: In steel production, WHRBs recover heat from blast furnace and electric arc furnace operations, enhancing energy efficiency.
- Chemical Plant: They help in recovering heat from chemical reactions and process gases, improving energy utilization.
- Sulphur Recovery Plant: WHRBs capture heat from sulphur recovery processes to generate steam or hot water.
- Refinery & Petrochemical Plant: Used to recover heat from various refinery processes, improving energy efficiency.
- Hydrogen Plant: WHRBs utilize heat from hydrogen production processes, reducing energy consumption.
- Non-Ferrous Metals Industry: They recover heat from metal production processes, contributing to energy efficiency.
- Refinery Industry: Used to capture heat from refining processes, reducing energy costs.
- Power Industry: WHRBs enhance energy recovery in various power generation applications.
- Glass Industry: They recover heat from glass furnaces, improving energy efficiency.
- Diesel Engine Exhaust Plant: WHRBs capture heat from diesel engine exhausts, converting it into useful energy.
- Coke Calcination Plants: They utilize waste heat from coke calcination processes to improve efficiency.
- Glass Furnace: WHRBs recover heat from glass melting furnaces for energy savings.
- Sinter Cooler: Used to capture heat from sinter cooling processes in iron and steel manufacturing.
- Oil & Gas Industry: WHRBs help in recovering heat from oil and gas processing operations.
- Distillery Industry: They capture heat from distillation processes, reducing energy costs.
- Fertilizer Industry: WHRBs utilize heat from fertilizer production processes to improve energy efficiency.
- Mining Industry: Used to recover heat from mining operations, enhancing energy utilization.
- Textile Industry: WHRBs capture heat from textile manufacturing processes for improved energy efficiency.
- Tyres Industry: They recover heat from tire production processes, reducing energy consumption.
- Pharma Industry: WHRBs utilize heat from pharmaceutical production processes to improve efficiency.
- Food Industry: Used to recover heat from food processing operations, enhancing energy use.
- Incinerator: WHRBs capture heat from incineration processes, converting it into useful energy.
- Ferrous Metals Industry: They recover heat from ferrous metal production processes, contributing to energy savings
- Paper Industry: WHRBs capture heat from paper production processes, improving energy efficiency.
Thermin Energy System Pvt. Ltd. is the reliable Waste Heat Recovery Boiler Manufacturers in India, suppliers, and exporters in India. We offered WHRB Boiler systems widely used in industrial markets to improve thermal efficiency, environmental protection etc. Some industries, including those that manufacture steel, metals, cements, gasses, fuels, etc., operate at high temperatures and create waste heat. Waste Heat Recovery Boilers have the capability of recovering this heat and transforming it into thermal energy. So it is also named as Heat Exchangers. It is a system widely used in industrial markets for increasing of thermal efficiency, environmental protection etc.
The price of a WHRB in India, varies based on its size, type, and application. However, investing in a WHRB typically results in significant energy savings and a reduction in operational costs over time.
For more information or inquiries, contact us - +91 95525 70679. / +91 94220 90679.
FAQ’s
A: There are few companies in India for quality waste heat recovery boiler manufacturers. The top and Best Company is Thermin Energy System Pvt. Ltd. In the Pan India location.
A: The cost of a waste heat recovery system varies based on factors such as size, capacity, and installation. For a precise estimate, contact Thermin Energy System Pvt. Ltd. for tailored pricing.
A: Excess heat from industrial operations or other sources is gathered and utilized by a waste heat recovery boiler. This helps in improving energy efficiency and reducing operational costs.
A: The market for waste heat recovery boilers is growing rapidly due to increasing energy costs and environmental regulations. Industries are investing in these systems to enhance efficiency and sustainability.
A: Thermin Energy System Pvt. Ltd. offers top-quality waste heat recovery boilers known for their efficiency and reliability.
A: Thermin Energy System Pvt. Ltd. is a leading WHRB boiler manufacturer in India, known for its advanced waste heat recovery solutions.
